Due to hypochlorous acid (HClO) as a recognized “ideal disinfectant”. At the same time its on-site production equipment – hypochlorous acid generator. Has become the medical, education. Food processing and animal husbandry industry standard.
Therefore today, let us walk into the production base of Jinan Shoot Biological Engineering Co., LTD., witness how a high-end hypochlorous acid generator is from precision manufacturing to the market. And experience the double protection of our technology and service
The core technology of hypochlorous acid generator: sulfonic acid membrane electrolysis technology, redefines the industry standard
Due to the hypochlorous acid generator on the market is uneven. At the same time the core gap lies in the electrolytic cell and diaphragm technology. Therefore our factory has abandoned the traditional ceramic membrane or single cell electrolysis method. And fully adopted advanced sulfonic acid membrane electrolysis technology
1. Sulfonic acid membrane electrolysis method, electrolysis is more sufficient
Our core process is based on proton exchange membrane (PEM) electrolyzer.
Working principle: Under the application of an electric field. The sulfonic acid membrane only allows sodium (Na⁺) and hydrogen (H⁺) ions to pass through. Salt water is electrolyzed in an anode tank to produce highly pure hypochlorous acid molecules.
Purity guarantee: Due to this membrane technology effectively blocks the generation and side reactions of chlorine gas (Cl₂). Ensures that the concentration of available chlorine in the product is high and the free base is very low. Therefore and truly realizes “pure” hypochlorous acid.
2,The electrolyzer has a long life and stable performance
In view of the customer’s concern about equipment durability:
Our sulfonic acid film electrodes use titanium based coating of noble metals (ruthenium, iridium, platinum) technology.
Measured data: the continuous working life of the electrolyzer is more than 8000 hours. And the quality assurance of the membrane group starts from 5 years. Which completely solves the pain point of “easy attenuation and frequent membrane change” of the traditional electrolysis equipment.
3,The PH can be adjusted accurately and widely used
Different disinfection scenarios have different PH requirements (e.g., wound disinfection should be close to neutral, surface disinfection can be slightly acidic).
- Through the precise control of electrolytic current intensity and liquid flow rate. With the high selectivity of sulfonate membrane penetration. We can achieve the output of liquid PH value between 5.0-6.5 precise adjustment.
- The operator only needs to set the value on the touch screen. The device automatically matches the parameters. And the user error rate is reduce by 90%.
Shoot hypochlorous acid generator manufacturer: production process analysis of the whole process
Enter our modern clean workshop covering an area of 5000 square meters, each step follows the ISO9001 quality system.
- Raw material quality control: strictly select high purity titanium substrate and imported Nafion film (perfluorinated sulfonic acid film). All electronic components from the first-line brand.
- Precision machining: The flow channel of the electrolytic cell is made by the five-axis linkage machining center to ensure that the electrolyte is evenly distributed and the current efficiency is as high as 90%.
- Assembly: Membrane electrode assembly (MEA, membrane electrode assembly) is fitted in a dust-free workshop to prevent dust from affecting the electrolyzing performance.
- Circuit integration: equipped with industrial MCU control chip, equipped with dry burn, overcurrent, overvoltage protection.
- Machine test: each equipment must pass 48 hours of continuous brine cycle with load test before leaving the factory, and issue a test report with traceback code.
Choose a hypochlorous acid generator, the choice is the safety and stability of the disinfection effect, but also the technical background and service sincerity of the manufacturer.
We not only provide long life and precise PH adjustment brought by the core technology of sulfonic acid membrane electrolysis, but also provide warm service of the whole process from the technical shock when entering the factory to the trust when signing the contract.
FAQ
Is the purity of hypochlorous acid electrolyzed by the sulfonic acid membrane hypochlorous acid generator high?
Sulfonic acid membrane (proton exchange membrane) technology is the mainstream scheme for preparing high purity hypochlorous acid at present, and the product of electrolysis is indeed very high purity
