With the continuous development of disinfection technology, hypochlorous acid generators, as efficient and environmentally friendly disinfection equipment,
are increasingly widely used in fields such as medical care, food processing, and water treatment. Therefore, customers’ demands for hypochlorous acid generators are getting higher and higher.
To adapt to the market, Shoot’s independently developed hypochlorous acid generators are constantly being updated and upgraded,
all for the purpose of providing a better customer experience. For instance, the automatic cleaning technology of electrolytic cells and the optimization of electrolysis processes have been upgrade in all aspects,
including enhancing the intelligence level of equipment, ensuring stable operation and economic efficiency.
1,Upgrade of the PLC intelligent control system
This upgrade of the PLC adopts the independently developed version by Shoot, with an open interface. Customization is also accepte
1,The analog input module is used for collecting parameters such as pH value, ORP value, and temperature
2,The digital output module controls the pump valve actuator
3,4.3-inch color HMI human-machine interface
4,Industrial-grade Ethernet communication module
2,The realization of core functions
Intelligent concentration regulation: Through the feedback of the online residual chlorine sensor, the PLC automatically adjusts the electrolytic current (adjustable from 0 to 100A) and the brine flow rate (0.5 to 5L/min), keeping the fluctuation of hypochlorous acid concentration within ± 5%
Multi-parameter collaborative control: Establish a three-dimensional control module for temperature, PH, and current. When the water temperature exceeds 35℃, the cooling cycle is automatically initiate. The PH is adjustable, ranging from 5 to 6.5.
Self-diagnosis system for faults: It can identify 32 common types of faults, such as electrode aging (through impedance analysis), insufficient brine, pipeline blockage, etc., with an accuracy rate of over 95%
3,Remote monitoring function
1,Supports 5G/WiFi remote access, wechat mini-programs, etc
2,Cloud data storage (with a history record of up to 365 days
3,Real-time alerts (SMS/push notifications) via mobile APP
4,It can generate operation reports in PDF format (daily/weekly/monthly reports)
4,Innovation in automatic cleaning technology for electrolytic cells
5,Structural prevention system
Pickling stage: 5% hydrochloric acid or 3% citric acid. The electrolytic cell will be automatically clean according to its usage. Maintain the temperature at 35℃
6,Intelligent cleaning decision-making
Based on electrolytic efficiency monitoring: The cleaning program is trigger when the voltage rises by 15% or the current drops by 20%
Cumulative operating time control: Default 200-hour mandatory maintenance (adjustable parameters)
Supports manual one-click start for cleaning
This functional upgrade of the hypochlorous acid generator has achieved a qualitative leap through three major technological innovations:
The PLC control system endows the equipment with the intelligent features of Industry 4.0; The automatic cleaning technology reduces maintenance workload by more than 80%.
The low-acid consumption process reduces operating costs by 35% to 40%. This plan is particularly suitable for medical institutions,
food factories and municipal water treatment projects that require continuous and stable disinfection, with an estimated payback period of no more than 18 months
